Air Fryer Johnsonville Double Cheddar Smoked Sausage

Air Fryer Johnsonville Double Cheddar Smoked Sausage

Cooking Johnsonville Double Cheddar Smoked Sausage in the air fryer gives you a beautifully crisp casing and a juicy, cheesy interior bursting with smoky cheddar flavor. In less than 10 minutes, this air fryer method delivers rich, melty results with no mess and all flavor.

Why You’ll Love This Recipe

Crisp Exterior With Melty Cheddar Inside

The air fryer perfectly browns the sausage while keeping the double cheddar filling warm, gooey, and flavorful.

No Skillet or Grill Required

Skip the stovetop splatter or grill setup—this quick air fryer method is clean and efficient.

Great for Lunches, Dinners, or Snacking

Serve whole, on a bun, or sliced into casseroles and pasta dishes.

Cook From Frozen or Fresh

Perfect whether your sausage is refrigerated or coming straight from the freezer.

Ingredients

• 1 package Johnsonville Double Cheddar Smoked Sausage (fresh or frozen)

Optional:

• Buns or rolls

• Spicy mustard, cheese sauce, BBQ sauce, or grilled onions

• Sliced pickles, jalapeños, or coleslaw for toppings

Instructions

Step 1: Preheat the Air Fryer

Preheat your air fryer to 375°F (190°C) for 3–4 minutes.

Step 2: Prepare the Sausages

• Remove sausages from packaging.

• If frozen, separate gently—no need to thaw.

• Arrange sausages in a single layer in the air fryer basket or tray, allowing space between each one.

Step 3: Air Fry to Perfection

• Cook at 375°F for 8–10 minutes, flipping halfway through.

• For frozen sausages, cook 10–12 minutes, flipping after 6 minutes.

• Sausages are ready when the casing is crisp and internal temperature reaches 160°F (71°C).

Step 4: Rest & Serve

Let sausages rest for 2–3 minutes before serving or slicing to let the cheddar settle inside.

Pro Tips for the Best Results

Use a Thermometer for Accuracy

Confirm internal temp hits 160°F for fully cooked and juicy results.

Flip Halfway Through

Turning ensures both sides brown evenly and prevents bursting.

Avoid Puncturing the Casing

Leave sausages whole while cooking to keep the cheese from leaking out.

Don’t Overcrowd

Cook in batches if necessary to maintain air circulation and get crispy results.

What to Serve With Double Cheddar Smoked Sausage

Dipping Sauces

• Spicy Mustard or Dijon – Classic and bold

• Cheese Sauce – For cheddar lovers

• BBQ Sauce – Smoky and sweet pairing

• Ranch or Chipotle Mayo – Creamy and zesty

Side Dishes

• Mac and Cheese or Loaded Fries – Ultimate comfort food

• Grilled Veggies or Roasted Potatoes – Balanced and hearty

• Coleslaw or Cucumber Salad – Cool and refreshing contrast

• Cornbread or Garlic Bread – Savory additions

Creative Serving Ideas

• Cheddar Sausage Sandwich: Serve in a bun with pickles and onions

• Breakfast Hash: Dice and mix with potatoes, eggs, and peppers

• Cheddar Sausage Pasta: Slice and toss into creamy shells or penne

• Party Skewers: Alternate slices with veggies and serve with dipping sauce

Storage & Reheating Instructions

How to Store Leftovers

Let sausages cool completely, then refrigerate in an airtight container for up to 4 days.

How to Reheat in the Air Fryer

Reheat at 350°F (177°C) for 3–4 minutes until heated through and slightly crisp.

Can You Freeze After Cooking?

Yes—wrap individually and freeze for up to 2 months. Reheat from frozen at 375°F for 6–7 minutes.

Frequently Asked Questions

Can I Cook Johnsonville Double Cheddar Sausages From Frozen?

Yes—just increase cook time by a few minutes and flip halfway through.

Should I Add Oil or Spray?

No—these sausages have enough fat to crisp naturally without added oil.

Will the Cheese Leak Out?

As long as the sausages are kept whole, most of the cheese stays sealed inside.

Are These Fully Cooked or Raw?

Johnsonville Double Cheddar Smoked Sausages are pre-cooked—just heat to 160°F and enjoy.

Make Johnsonville Double Cheddar Smoked Sausage in the air fryer for crispy casing and melty cheddar flavor in under 10 minutes. No grill or mess. Full instructions, pro tips, and serving ideas included.