Air Fryer Johnsonville Beef & Cheddar Smoked Sausage

Air Fryer Johnsonville Beef & Cheddar Smoked Sausage

Air frying Johnsonville Beef & Cheddar Smoked Sausage delivers a rich, savory bite with a crisp casing and melty cheddar cheese inside—all ready in under 10 minutes. This no-fuss cooking method brings out bold flavors and perfect texture without using a grill or pan.

Why You’ll Love This Recipe

Bold Beef Flavor With Cheesy Goodness

The air fryer crisps the outside while locking in juicy beef and creamy cheddar.

Fast, Easy, and Mess-Free

No grill? No problem. Get delicious results with little cleanup.

Versatile for Any Meal

Perfect for weeknight dinners, lunch sandwiches, or slicing into pastas and casseroles.

Cook From Frozen or Fresh

Works straight from the fridge or freezer with minimal prep.

Ingredients

• 1 package Beef & Cheddar Smoked Sausage (fresh or frozen)

Optional:

• Hoagie rolls or pretzel buns

• Mustard, BBQ sauce, grilled onions, or jalapeños

• Cheese sauce or sliced cheddar for topping

Instructions

Step 1: Preheat the Air Fryer

Preheat your air fryer to 375°F (190°C) for 3–4 minutes.

Step 2: Prepare the Sausages

• Remove sausages from packaging.

• If frozen, separate gently—no need to thaw.

• Place sausages in the air fryer basket or on the tray in a single layer with space between.

Step 3: Air Fry to Perfection

• Cook at 375°F for 8–10 minutes, flipping halfway through.

• For frozen sausages, cook for 10–12 minutes, flipping at the halfway mark.

• Ensure the internal temperature reaches 160°F (71°C) for safe and juicy results.

Step 4: Rest & Serve

Let sausages rest for 2–3 minutes before slicing or serving to let the cheese settle inside.

Pro Tips for the Best Results

Use a Meat Thermometer

Always check that internal temp hits 160°F to ensure perfect doneness.

Don’t Slice Before Cooking

Keep whole to prevent cheese from leaking out—slice after resting.

Flip for Even Crisp

Turning halfway through ensures both sides cook and brown evenly.

Space for Air Circulation

Do not overcrowd the basket—space helps them crisp evenly.

What to Serve With Beef & Cheddar Smoked Sausage

Dipping Sauces

• Spicy Mustard or Horseradish Mustard – Sharp contrast to cheesy richness

• Cheese Sauce or Queso – Double down on cheddar

• BBQ Sauce – Sweet and smoky pairing

• Ranch or Buffalo Sauce – Creamy or spicy twists

Side Dishes

• Mac & Cheese or Loaded Fries – Comfort food favorites

• Roasted Brussels Sprouts or Veggies – Balance out the richness

• Baked Beans or Cornbread – Great with smoky sausage

• Air Fried Onion Rings or Tots – Crispy and indulgent

Creative Serving Ideas

• Cheddar Sausage Sandwich: Serve in a bun with sautéed onions and mustard

• Sausage Skillet: Slice and toss into potatoes, peppers, and onions

• Breakfast Wraps: Roll up with eggs and cheese in tortillas

• Pasta Bake: Slice into macaroni or penne with creamy or spicy sauce

Storage & Reheating Instructions

How to Store Leftovers

Cool completely, then refrigerate in an airtight container for up to 4 days.

How to Reheat in the Air Fryer

Reheat at 350°F (177°C) for 3–4 minutes until warmed through.

Can You Freeze After Cooking?

Yes—wrap individually and freeze for up to 2 months. Reheat at 375°F for 6–7 minutes from frozen.

Frequently Asked Questions

Can I Cook These From Frozen?

Yes—extend cooking time to 10–12 minutes and flip halfway through.

Do I Need to Use Oil or Spray?

No—these sausages have enough fat to brown and crisp on their own.

Will the Cheese Leak Out?

Keep them whole during cooking to prevent cheese from escaping.

Are These Fully Cooked or Raw?

These smoked sausages are pre-cooked—just heat to 160°F and serve.

Make Air Fryer Johnsonville Beef & Cheddar Smoked Sausage in the air fryer for crispy, juicy results with bold flavor and melted cheese in under 10 minutes. No grill needed. Full instructions, pro tips, and serving ideas included.