Air Fryer Hillshire Farm Hot Smoked Sausage

Air Fryer Hillshire Farm Hot Smoked Sausage

Air frying Hillshire Farm Hot Smoked Sausage gives you a crispy, browned casing with a juicy, spicy interior in under 10 minutes. This fully cooked sausage brings bold heat and smoky flavor to every bite, making it a perfect option for spicy sausage sandwiches, skillet meals, or protein-packed bowls.

Why You’ll Love This Recipe

Spicy and Smoky Flavor

Packed with a bold, hot seasoning blend and natural smoke for extra flavor in every bite.

Quick and Mess-Free

The air fryer crisps the sausage evenly without splatter or turning on the stove.

Perfect for Meals or Meal Prep

Serve sliced, whole, or layered in sandwiches, pasta, or wraps.

Cook From Fresh or Frozen

Fully cooked and ready to air fry straight from the fridge or freezer.

Ingredients

• 1 package Hillshire Farm Hot Smoked Sausage (fresh or frozen, fully cooked)

Optional:

• Buns, tortillas, or rice

• Peppers, onions, or avocado

• BBQ sauce, mustard, or hot sauce

Instructions

Step 1: Preheat the Air Fryer

Preheat your air fryer to 375°F (190°C) for 3–4 minutes.

Step 2: Prepare the Sausage

• Remove sausage from packaging.

• If using a rope, cut into 2–4-inch pieces for quicker cooking.

• If frozen, separate gently—no thawing needed.

• Place sausage pieces in a single layer in the air fryer basket or tray with space between each.

Step 3: Air Fry to Perfection

• Cook at 375°F for 8–10 minutes, flipping halfway through.

• For frozen sausage, cook 10–12 minutes, flipping after 6 minutes.

• Sausage is ready when browned and internal temperature reaches 165°F (74°C).

Step 4: Rest & Serve

Let the sausage rest for 2 minutes before slicing or serving to lock in juices and heat.

Pro Tips for the Best Results

Slice After Cooking

Keeps the sausage juicy and prevents spicy oils from leaking during cooking.

Flip Once

Turn halfway to brown both sides and avoid overcooking one side.

Use a Thermometer

Reheat to 165°F even if fully cooked for the best texture and safety.

Keep It Whole

Whole segments retain moisture better—slice after cooking for bowls or sandwiches.

What to Serve With Hillshire Farm Hot Smoked Sausage

Sauce and Topping Ideas

• Spicy Mustard or Honey Mustard – Tangy and bold

• BBQ Sauce – Sweet and smoky contrast

• Hot Sauce or Sriracha – Turn up the heat

• Pickles or Slaw – Cool crunch to balance spice

Side Dishes

• Mac and Cheese or Baked Beans – Comfort food sides

• Cornbread or Garlic Bread – Hearty and flavorful

• Roasted Veggies or Grilled Peppers – Healthy and colorful

• Rice or Pasta – Soaks up the spicy sausage juices

Creative Serving Ideas

• Spicy Sausage Wrap: Add to tortillas with cheese and slaw

• Jambalaya Bowl: Slice into rice with shrimp and Cajun seasoning

• Sheet Pan Dinner: Roast with potatoes and onions for a one-pan meal

• Loaded Bun: Serve with mustard, onions, and pepper jack cheese

Storage & Reheating Instructions

How to Store Leftovers

Cool completely, then store in an airtight container in the refrigerator for up to 4 days.

How to Reheat in the Air Fryer

Reheat at 350°F (177°C) for 3–4 minutes, or until hot and slightly crisped.

Can You Freeze After Cooking?

Yes—wrap tightly and freeze for up to 2 months. Reheat from frozen at 375°F for 6–7 minutes.

Frequently Asked Questions

Is Hillshire Farm Hot Smoked Sausage Fully Cooked?

Yes—this sausage is fully cooked. Just reheat to 165°F before serving.

Can I Cook It From Frozen?

Yes—just increase cooking time by 2–3 minutes and flip halfway through.

Does It Need Oil or Spray?

No—these sausages crisp naturally in the air fryer without added oil.

Is It Very Spicy?

It’s bold and flavorful with moderate heat—great for spice lovers but not overwhelming.

Make Hillshire Farm Hot Smoked Sausage in the air fryer for bold, spicy, smoky sausage with a crisp skin and juicy center—ready in under 10 minutes. Full instructions, tips, and serving ideas included.