Air Fryer Hillshire Farm Beef Smoked Sausage
- Spencer Airfryer
- 2 days ago
- 3 min read

Air Fryer Hillshire Farm Beef Smoked Sausage
Air frying Hillshire Farm Beef Smoked Sausage gives you a crisp, browned casing and a juicy, meaty interior in under 10 minutes. Made with 100% premium beef and hardwood smoked, this fully cooked sausage delivers bold, rich flavor that works perfectly in sandwiches, skillets, or quick dinners.
Why You’ll Love This Recipe
Rich, Meaty Flavor from 100% Beef
Smoky and savory with no fillers—just bold, beefy taste in every bite.
Crispy Outside, Juicy Inside
The air fryer crisps the skin while keeping the interior moist and flavorful.
Quick and Easy Cleanup
No oil, no splatter—just fast, mess-free cooking.
Cook From Fresh or Frozen
Fully cooked and ready to go straight from the fridge or freezer.
Ingredients
1 package Hillshire Farm Beef Smoked Sausage (fresh or frozen, fully cooked)
Optional:
Buns, hoagie rolls, or tortillas
Mustard, BBQ sauce, or hot sauce
Onions, peppers, or cheese for toppings
Instructions
Step 1: Preheat the Air Fryer
Preheat your air fryer to 375°F (190°C) for 3–4 minutes.
Step 2: Prepare the Sausage
Remove sausage from packaging.
Slice into 2–4 inch segments, or leave whole if your air fryer basket allows.
If frozen, separate gently—no need to thaw.
Place sausage in a single layer in the air fryer basket or tray with space between pieces.
Step 3: Air Fry to Perfection
Cook at 375°F for 8–10 minutes, flipping halfway through.
For frozen sausage, cook 10–12 minutes, flipping after 5–6 minutes.
Sausage is ready when browned and the internal temperature reaches 165°F (74°C).
Step 4: Rest & Serve
Let rest for 2 minutes before slicing or serving to keep the juices locked in.
Pro Tips for the Best Results
Flip Once for Even Browning
Turn halfway through cooking for uniform crisping.
Cook Whole, Then Slice
Keeps the inside juicier—slice after air frying for serving.
No Oil or Spray Needed
This sausage crisps naturally thanks to its beef content.
Use a Meat Thermometer
Ensure internal temp hits 165°F, even though it’s fully cooked.
What to Serve With Hillshire Farm Beef Smoked Sausage
Sauce and Topping Ideas
Yellow Mustard or Spicy Brown Mustard – Classic beef sausage pairings
BBQ Sauce or Honey Mustard – Sweet and smoky options
Grilled Onions and Peppers – Adds sweetness and texture
Cheese Sauce or Jalapeños – For a loaded sausage experience
Side Dishes
Potato Salad, Coleslaw, or Macaroni Salad – Great for cookout-style meals
Baked Beans or Cornbread – Southern comfort pairings
French Fries, Onion Rings, or Tater Tots – Crispy and satisfying
Steamed Broccoli or Roasted Veggies – Light and nutritious options
Creative Serving Ideas
Beef Sausage Sandwich: Serve in a hoagie roll with grilled onions and mustard
Sheet Pan Dinner: Roast sausage with potatoes, peppers, and green beans
Loaded Skillet: Slice and cook with hash browns, eggs, and cheese
Grain Bowl: Pair with rice or quinoa, roasted veggies, and hot sauce
Storage & Reheating Instructions
How to Store Leftovers
Cool completely, then store in an airtight container in the refrigerator for up to 4 days.
How to Reheat in the Air Fryer
Reheat at 350°F (177°C) for 3–4 minutes, or until hot and slightly crisped.
Can You Freeze After Cooking?
Yes—wrap tightly and freeze for up to 2 months. Reheat from frozen at 375°F for 6–7 minutes.

Frequently Asked Questions
Is Hillshire Farm Beef Smoked Sausage Fully Cooked?
Yes—this sausage is fully cooked. Just reheat to 165°F before serving.
Can I Cook It From Frozen?
Yes—no thawing needed. Just add 2–3 minutes and flip halfway through.
Do I Need Oil or Spray?
No—this sausage crisps up well in the air fryer without added oil.
Is It Spicy?
No—Hillshire Farm Beef Smoked Sausage is rich and savory, but not spicy.
Make Hillshire Farm Beef Smoked Sausage in the air fryer for bold, smoky beef flavor with a crisp bite—ready in under 10 minutes. Full instructions, pro tips, and serving ideas included.
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