Air Fryer Bar-S Hickory Bacon & Swiss Cheese Smoked Sausage

Air Fryer Bar-S Hickory Bacon & Swiss Cheese Smoked Sausage

Air frying Bar-S Hickory Bacon & Swiss Cheese Smoked Sausage delivers rich, smoky flavor with crisped edges and a gooey, cheesy center in under 10 minutes. These fully cooked sausages are packed with bits of hickory-smoked bacon and Swiss cheese, making them a bold and savory choice for gourmet-style meals with minimal effort.

Why You’ll Love This Recipe

Packed With Bacon and Swiss Cheese

Smoky bacon and creamy Swiss cheese are blended right into the sausage for flavor in every bite.

Crisped Skin and Juicy Inside

The air fryer crisps the casing beautifully while keeping the inside tender and melty.

Fast, Easy, and No-Mess

Cook straight from the fridge or freezer—no splatter or skillet cleanup needed.

Perfect for Sandwiches, Skillets, or Standalone Meals

Serve in buns, slice into pasta, or pair with roasted vegetables.

Ingredients

• 1 package Bar-S Hickory Bacon & Swiss Cheese Smoked Sausage (fresh or frozen, fully cooked)

Optional:

• Hoagie rolls, pretzel buns, or garlic bread

• Mustard, aioli, or honey mustard

• Sautéed onions, arugula, or crispy fried onions

Instructions

Step 1: Preheat the Air Fryer

Preheat your air fryer to 375°F (190°C) for 3–4 minutes.

Step 2: Prepare the Sausage

• Remove from packaging.

• If using a rope, cut into link-sized pieces.

• If frozen, separate gently—no thawing needed.

• Place in a single layer in the air fryer basket or tray, leaving space around each piece.

Step 3: Air Fry to Perfection

• Cook at 375°F for 8–10 minutes, flipping halfway through.

• For frozen sausages, cook 11–12 minutes, flipping after 6 minutes.

• Sausage is ready when the skin is browned and cheese begins to bubble slightly. Internal temp should reach 165°F (74°C).

Step 4: Rest Before Serving

Let sausage rest for 1–2 minutes before slicing or serving whole.

Pro Tips for the Best Results

Flip or Roll Halfway

Ensures even cooking and caramelization of cheese near the casing.

No Oil Needed

These sausages brown naturally without added oil or spray.

Handle With Care

Swiss cheese may ooze slightly—use tongs to remove gently.

Use a Rack or Tray With Holes

Allows fat to drip and air to circulate for a better crisp.

What to Serve With Bar-S Hickory Bacon & Swiss Cheese Sausage

Side Pairings

• Garlic Mashed Potatoes or Mac and Cheese – Creamy comfort sides

• Roasted Brussels Sprouts or Green Beans – Smoky and fresh

• Baked Beans or Sauerkraut – Tangy and savory contrast

• French Fries, Onion Rings, or Tater Tots – Crispy and fun

Creative Serving Ideas

• Bacon-Swiss Sausage Sandwich: Serve in a pretzel bun with mustard and crispy onions

• Skillet Hash: Slice and cook with diced potatoes and peppers

• Sausage & Pasta: Toss with penne and a creamy Swiss cheese sauce

• Breakfast Plate: Pair with scrambled eggs and toast

Storage & Reheating Instructions

How to Store Leftovers

Cool completely and store in an airtight container in the refrigerator for up to 4 days.

How to Reheat in the Air Fryer

Reheat at 350°F (177°C) for 2–3 minutes, or until hot and crisp again.

Can You Freeze After Cooking?

Yes—wrap tightly and freeze for up to 2 months. Reheat from frozen at 375°F for 6–7 minutes.

Frequently Asked Questions

Is Bar-S Bacon & Swiss Sausage Fully Cooked?

Yes—it’s fully cooked. Just heat to 165°F before eating.

Will the Cheese Leak Out?

Some cheese may bubble near the ends—that’s normal. Avoid overcooking for best results.

Can I Cook It From Frozen?

Yes—just add 2–3 extra minutes and flip halfway through cooking.

Do I Need Oil or Spray?

No—these sausages brown naturally in the air fryer without added fat.

Make Bar-S Hickory Bacon & Swiss Cheese Smoked Sausage in the air fryer for crisped, juicy sausages with smoky bacon and melted Swiss—ready in under 10 minutes. Full instructions, pro tips, and serving ideas included.